GTI

Assembly Process

GTI

GTI

Assembly Process

GTI

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The EMDEP Guided Terminal Insertion system (GTI) provides a complete solution for guiding the operator in the process of assembly the wires into the connector. The system guides the operator step by step, indicating the next operation to realize. It includes pick by light guiding for wires, cavity indication by led and full electrical continuity check: Completely guided assembly process free of errors!

The following features are supported by the system which is fully customizable according to your process requirements:

Wire picking guided by LED
Wire insertion to connector guided by LED
Wire Pull operation (simple or double)
Continuity checking or wire presence option
Scanner & printer support
Unlimited test programs
Graphical programming

The system is capable to detect the following errors during the assembly process:

Electrical test of wire
Non continuity (missing wire)
Short circuit (wire in wrong cavity)
Pull wire operation
Excessive pull
Unexpected pull

The corresponding error will be displayed on the screen and the LED of the related cavities will be switched on. Critical errors(excessive pull) block the test, requiring the presence of the supervisor.

Test mode

Random Selection

Used when the wires are already inserted in one connector and the other end needs to be guided to a main connector.

Operator selects randomly the next wire by touching a metal probe, the equipment will indicate the cavity where to insert the wire.

Predefined sequential insertion of wires

Operator follows the process indicated by the equipment. Each wire is requested in a predefined sequence according the data programmed.

Test modules

Internal or external LED guiding system
Mechanic or Pneumatic lock system
Pull detection with force sensor
Possibility to define different pull force per each wire
Multiple pull forces can be defined per each wire (Ok, Excessive)
Test probe for Continuity or switch probe for terminal presence

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